Print Options

Popular Shaped Formats:

  • Bespoke Contour Cut: Following the exact, unique silhouette of your logo, text, or artwork illustration.
  • Geometric Shapes: Circles, ovals, triangles, arches, hexagons, and soft rounded-corner rectangles.

Product Applications:

  • Custom Swing Tags & Labels: Ideal for retail products, clothing brands, and gift wrapping.
  • Bespoke Business Cards: Round cards, oval cards, or custom-shaped edge profiles to make a striking first impression.
  • Shaped Stickers & Product Labels: Supplied on sheets or individually cut, perfect for branding bottles, jars, and packaging boxes.
  • Table Talkers & Point of Sale (POS): Custom shaped counter displays for restaurants, bars, and retail checkouts.

Material & Paper Stocks:

  • 350gsm / 400gsm Premium Silk or Uncoated Card: Perfect for heavy-duty swing tags, invitations, and uniquely shaped marketing cards.
  • Self-Adhesive Vinyl (Gloss or Matte): Waterproof, durable, and perfect for indoor or outdoor custom-shaped stickers.
  • Kraft or Eco-Friendly Stocks: For a rustic, organic look paired with a unique custom shape.

Optional Laminations (For Card Stocks):

  • Matt Lamination: For a sophisticated, smooth, glare-free protection layer.
  • Gloss Lamination: To make vibrant colours and high-contrast designs vividly pop.
  • Soft-Touch / Velvet Lamination: Gives the surface a luxurious, premium suede-like texture.

Artwork

To cut your print into a custom shape, our machines require a specific digital path to follow. Please set up your artwork using the following guidelines:

  • The “Cutter Guide” Layer: Your file must include a dedicated vector path showing exactly where the machine needs to cut. Please create this as a separate layer named “Cutter Guide” or “Die Line”.

  • Use a Vector Stroke: The cutting line must be saved as a clean, continuous vector line (not a pixel image) and set to a distinct spot colour (usually 100% Magenta) so our software recognizes it.

  • Bleed & Quiet Zone for Custom Cuts: * 3mm External Bleed: If your background artwork or colour goes right to the edge of the custom shape, ensure it extends 3mm past the cutting line.

    • 3mm Safe Zone: Keep all critical text, logos, and essential details at least 3mm inside the cutting line to account for tiny mechanical movements during the cutting process.

  • File Format: Please supply your final artwork as a vector-based PDF or Adobe Illustrator (.AI) file.

Don’t Know How to Create a Cutter Guide? Let Us Do It!

Setting up vector cutting paths and spot colours can be incredibly daunting if you aren’t a professional graphic designer. If you have an idea for a shape but aren’t sure how to build the file, don’t worry. The Barkers Litho creative team can take your logo or sketch and draw a perfectly optimised, mathematically clean cutting path for you.

Give our friendly Rochester workshop a call today on 01634 829048 or email your ideas to info@barkerslitho.co.uk to bring your custom shape to life!

Bespoke Shapes

At Barkers we have the expertise, experience and equipment to custom print items to any shape, and offer a wide range of finishes to make your printed product truly unique.

We can print on card, board or non-rip material and then cut to your finished custom shape.

Custom printed items have many potential uses from creating eye catching flyers, leaflets and promotional giveaways through to more practical printed items such as luggage labels, door hangers and packaging.

With a single point of contact throughout, our team can guide you through the print options to help you created a finished custom printed product that stands out from the crowd.

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Bespoke Shapes

At Barkers we have the expertise, experience and equipment to custom print items to any shape, and offer a wide range of finishes to make your printed product truly unique.

We can print on card, board or non-rip material and then cut to your finished custom shape.

Custom printed items have many potential uses from creating eye catching flyers, leaflets and promotional giveaways through to more practical printed items such as luggage labels, door hangers and packaging.

With a single point of contact throughout, our team can guide you through the print options to help you created a finished custom printed product that stands out from the crowd.

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Funmi Immanuel
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Brilliant service, always. A truly fantastic team. No job is too small.
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Marcella Fiori
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We've been working with Jon at Barkers Printers for almost 10years now and we could not recommend him highly enough! Very professional, friendly, great communication and good quality work. A pleasure to do business with you.
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Donna Roche
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I would highly recommend Barkers Printers. A friendly reliable service - great prices and fast turnarounds .. They always produce my printing to a very high standard!
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Christina Vamvakas
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John has been super helpful and responsive both times I've worked with him. Prints are competitively priced and done with care. Thank you!
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Tracy Bullock
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We have been working with Jon Barker for at least ten years at Medway Rugby Club and couldn't recommend him highly enough. Jon is so easy to work, he understands our requirements and never fails to deliver on time. The quality of the work is outstanding.
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Orthofox
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Top job from Jon and his team! Highly recommended in Medway and Kent.
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